The Preparation and Performance Analysis of Low Density Adhesives of Spaceraft
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Shanghai Institute of Satellite Engineering,Shanghai 200240

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V25

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    Abstract:

    To meet the urgent demand of low-density adhesives in next-generation satellite structural platforms,this study employed a silane coupling agent to surface-modify hollow glass microspheres.A low-density adhesive was prepared using a blending method,followed by testing of mechanical properties,space environment resistance,pull-out strength of embedded anchors in honeycomb sandwich structures,and adhesive density.The results show that the new low-density adhesive has a density of 0.67 g/cm³,46% lower than that of the J-133 adhesive,a shear strength of 26.2 MPa,and a pull-out force of 5.1 kN for M4 potted inserts in honeycomb sandwich panels.After high/low-temperature thermal shock testing,the mechanical properties changed little,and both the total mass loss(TML)and collected volatile condensable materials(CVCM)are reduced compared with J-133.The adhesive thus exhibits excellent mechanical performance and space-environmental resistance,and can meet the requirements of future spacecraft for low-density adhesives.

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History
  • Received:March 07,2023
  • Revised:October 21,2025
  • Adopted:August 14,2023
  • Online: October 30,2025
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