Milling Force of Disc Milling Grooving of TC4 Titanium Alloy
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1.Hubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei University of Arts and Science, Xiangyang 441053;2.Key Laboratory of High Performance Manufacturing for Aero Engine,Ministry of Industry and Information Technology, Northwestern Polytechnical University, Xi’an 710072;3.Hubei Chaozhuo Aviation Technology Co., Ltd.,Xiangyang 441000

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TG506.7

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    Abstract:

    Milling force is large during disc milling grooving of titanium alloy because of big diameter of the cutter and large cutting output, which leads to obvious vibration of cutter and shorter tool life. In the study, in order to optimize and control the process of disc milling grooving in titanium alloy, single factor experiment and orthogonal experiment are designed, and milling force is measured by three-way piezoelectric dynamometer. The prediction model of milling force is built by linear regression method, and the significance of model is checked by “F” test method. The effect of technological parameters on milling force is analyzed by the extremum difference analysis. The interaction effect of technological parameters on milling force is studied by response surface method. Experiment results show that the sensitivity to changes in cutting depth is in the order of milling force Fx >feed speed>spindle speed. The sensitivity to feed rate changes is in the order of milling force Fy >cutting depth>spindle speed. The sensitivity to milling force Fz changes in the order of spindle speed>cutting depth. Milling force decreases with the increase of spindle speed and increases with the increase of cutting depth and feed speed. In addition, milling force Fx is greater than Fy and Fz, which plays a leading role in machining performance and tool wear.

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History
  • Received:October 10,2020
  • Revised:January 19,2021
  • Adopted:February 19,2021
  • Online: January 13,2022
  • Published:
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