Numerical simulation of cold spray deposition process under pulsed laser etching
Author:
Affiliation:

1.Wuhan University, Hubei Key Laboratory of Accoutrement Technique in Fluid Machinery and Power Engineering, Wuhan 430072;2.Shanghai Aerospace Equipment Manufacturer, Shanghai 200240

Clc Number:

TG174.442

Fund Project:

Joint fund for aerospace science and technology: ultra-short pulse laser-cold spraying composite repair technology for aluminum alloy thin-walled components (6141B061405)

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    Abstract:

    The pulsed laser ablates the material to form a surface micro-nano structure. In order to enhance the quality and efficiency of surface repair, the cold spray deposition process after pulse laser etching pretreatment was studied. Firstly, based on the pulsed laser action process and experimental observation results, simulation models between single/multiple particles and substrate were established. Secondly, thermal-structure coupling algorithm is used to carry out numerical simulation of the collision process between particle and substrate with surface micro-nano structures, and the effect of pulsed laser etching on the deposition process of cold sprayed materials is studied. Finally, the material deposition mechanism during the pulse laser assisted cold spray repair process was analyzed. The results show that the micro-nano structures formed by etching makes the temperature distribution in the collision area more uniform, and the deformation is more complicated, especially the deformation of the collision center area is significantly improved. When the collision position is the peak of the micro-nano structure, the strain and temperature rise are the largest, and the valley is the smallest. The deposition mechanism of pulse laser assisted cold spray is mechanical-physical bonding at plastic jet area and metallurgical welding in laser melting zone.smallest. The deposition mechanism of pulse laser assisted cold spray is mechanical-physical bonding at plastic jet area and metallurgical welding in laser melting zone.

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History
  • Received:January 08,2020
  • Revised:February 13,2020
  • Adopted:March 19,2020
  • Online: October 29,2020
  • Published: