喷丸对DZ4 合金旋转弯曲疲劳断裂特征的影响
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北京航空材料研究院中航工业失效分析中心,中航(试金石)检测科技有限公司

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Effect of Shot Peening on Rotary Bending High-Cycle Fatigue FractureFeatures of Superalloy DZ4
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    摘要:

    对喷丸前后DZ4 高温合金旋转弯曲高周疲劳断口的断裂特征进行了观察。结果表明,室温和高
    温(820℃) 时,未喷丸的DZ4 合金高周疲劳裂纹均萌生于试样表面以及与表面相连的铸造缺陷或碳化物处。
    Kt =1 时,疲劳断口为点源,源区存在滑移平面和滑移台阶;随着应力集中水平的升高(Kt =2,Kt =3),疲劳断口
    向多源和线源发展,源区滑移面变小甚至消失;随着温度的升高,断口源区滑移特征明显。喷丸后,疲劳裂纹源
    内移,裂纹萌生于试样次表面的晶体内部或铸造缺陷处。带缺口试样裂纹源减少,起源区域缩小,出现明显的
    主、次疲劳源。实验证明,喷丸可降低DZ4 合金表面和缺口敏感性,对裂纹萌生有抑制作用,可提高材料的疲
    劳性能,随着温度升高,喷丸的强化作用逐渐减弱,但在820℃仍有强化作用。

    Abstract:

    The fracture surfaces of DZ4 specimens after rotary bending high-cycle fatigue testing with or without
    shop peening were analyzed. The results show that at room temperature or 820℃,as for the specimens without shot
    peening,fatigue cracks initiated from the surface or the casting defects or carbides connected to the surface. Under the
    condition of Kt =1, the fracture surfaces present point source feature,and glide planes and steps can be easily seen at
    these regions. With the increase of stress concentration(Kt =2, Kt =3),linear source and poly-source feature becomes
    more obvious,and the glide planes become smaller and even diminish. With the rise of temperature,the glide feature of
    the source regions becomes more obvious. With shot peening,the fatigue cracks initiate from inner regions, subsurface
    or cast defects. As for the notched specimens,the number of the crack sources and the area of the source regions decrease,
    and main cracks can be distinguished from secondary cracks. It can be thus concluded that shot peening can
    improve the surface integrality of DZ4 superalloy and decrease the sensitivity of DZ4 to notches, and thus restrain the
    initiation of fatigue cracks and enhance the room-temperature properties of DZ4. With the rise of temperature,the reinforcing
    effect of shot peening on DZ4 decreases,but at 820℃,the reinforcing effect of shot peening still exists.

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姜 涛.喷丸对DZ4 合金旋转弯曲疲劳断裂特征的影响[J].宇航材料工艺,2013,43(3).

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  • 在线发布日期: 2016-11-28
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