双相高强钢FB590预变形后疲劳断口特征与失效机理
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1上海汽车集团股份有限公司,上海 200041;2湖南大学机械与运载工程学院,长沙 410082

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TG142.1

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Fatigue Fracture Characteristics and Failure Mechanism of Pre-deformed Duplex High Strength Steel FB590
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1SAIC Motor Co.,Ltd.,Shanghai 200041;2College of Mechanical and Vehicle Engineering,Hunan University,Changsha 410082

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    摘要:

    针对双相高强钢FB590在各类结构部件与安全部件中的应用需求,本文研究了其冲压预弯曲变形及退火热处理后试样的疲劳断口形貌与失效机理。研究结果表明,FB590试样疲劳断口由疲劳源区、裂纹扩展区和疲劳瞬断区组成,呈典型疲劳断裂特征。原始板材试样的裂纹多源于表面缺陷或内部夹杂物引起的局部应力集中,瞬断区韧窝尺寸较大,显示出良好的延展性。预弯曲变形后,R20试样(r=20 mm)表现出多源疲劳断裂,裂纹起始于内表面加工缺陷,高应力状态下疲劳条纹呈沟脊状,低应力状态下呈解理状,韧窝数量和尺寸减小,延性下降;R10试样(r=10 mm)疲劳裂纹源于夹杂物,瞬断区呈混合断裂,韧窝数量更少。经退火处理后,R20an试样仍呈多源断裂,起始于表面缺陷或夹杂物,高应力状态下为穿晶断裂,低应力状态下为沿晶断裂,瞬断区由少量韧窝和大量孔洞组成;R10an试样表现为单源断裂,裂纹扩展区可见晶界塑性滑移痕迹,疲劳断裂方式主要为穿晶断裂,瞬断区韧窝数量较少。综合分析表明,预弯曲变形显著降低了FB590的疲劳性能,退火处理虽可一定程度改善疲劳性能,但对弯曲变形引起的延性损伤恢复作用有限。

    Abstract:

    In response to the application requirements of dual-phase high-strength steel FB590 in various structural and safety components,this study investigated the fatigue fracture morphology and failure mechanism of samples subjected to pre-bending deformation and subsequent annealing treatment.The results reveal that the fatigue fracture surfaces of FB590 samples consist of three distinct regions:the fatigue initiation zone,the crack propagation zone,and the final fracture zone,exhibiting typical characteristics of fatigue failure.In the original sheet samples,fatigue cracks predominantly initiate from surface defects or local stress concentration induced internal inclusions,with the instantaneous fracture zone characterized by large dimples,indicating good ductility.After pre-bending deformation,the R20 samples (r=20 mm) exhibit multi-source fatigue fractures,with cracks initiating from inner surface processing defects.Under high stress conditions,fatigue striations appear groove-ridge shaped,while under low stress conditions,they show cleavage-like morphology.The number and size of dimples decrease,reflecting a reduction in ductility.In the R10 samples (r=10 mm),fatigue cracks initiate mainly from inclusions,and the instantaneous fracture zone exhibits a mixed fracture mode with fewer dimples.Following annealing treatment,the R20an samples maintain a multi-source fracture pattern,initiating from surface defects or inclusions.At high stress condition,the fracture mode is predominantly transgranular fracture,while at low stress condition,intergranular fracture is observed.The final fracture zone comprises a small number of dimples and a large number of micro voids.The R10an samples exhibit single-source fatigue fractures,with evident plastic slip traces along grain boundaries in the crack propagation zone.The dominant fracture mode is transgranular fracture,accompanied by a relatively small number of dimples in the final fracture zone.A comprehensive analysis indicates that pre-bending deformation significantly degrades the fatigue performance of FB590 steel.Although annealing treatment partially improves fatigue resistance,its effectiveness in restoring the ductility loss induced by bending deformation is limited.

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王燕文,王韬,杨旭静,秦银平,李茂君.双相高强钢FB590预变形后疲劳断口特征与失效机理[J].宇航材料工艺,2026,56(2):117-123.

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  • 收稿日期:2025-01-09
  • 最后修改日期:2026-03-23
  • 录用日期:2025-05-13
  • 在线发布日期: 2026-05-07
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