锥面斜置网格结构立体浇注硅橡胶模成型技术
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1北京宇航系统工程研究所,北京 100076;2航天材料及工艺研究所,北京 100076

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TB332

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Molding Technology of Stereoscopic Casting Silicone Rubber Mould for Conical Oblique Grid Structure
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1Beijing Institute of Aerospace Systems Engineering,Beijing 100076;2Aerospace Research Institute of Materials & Processing Technology,Beijing 100076

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    摘要:

    为了进一步降低成本,减轻成型装置结构质量以利于工艺成型,将铝合金网格模具与平面浇注的硅橡胶网格模具相结合,改进为立体浇注的锥面复合材料斜置网格结构硅橡胶网格模具,在满足缠绕精度的同时实现低成本自动化缠绕成型。精确计算椭圆短程线过渡的大端相对的两件短程线螺旋筋复合材料网格结构双封头纤维丝束缠绕轨迹,从而使自动化连续缠绕更为柔顺平稳,同时节省材料提高生产效率。实现了高效率自动连续循环缠绕,节点处达到编织效果。制备吸胶压实用平面硅橡胶网格条,进一步提高筋条及节点处的结构质量。成型出的结构部件通过了各项试验,可应用于实际工程。

    Abstract:

    To further reduce costs and lighten the structural mass of forming equipment for facilitating process forming, the aluminum alloy grid mold was combined with the flat-cast silicone rubber grid mold and upgraded to a three-dimensional cast silicone rubber grid mold for the conical composite oblique grid structure, which enables low-cost automated winding forming while meeting winding precision requirements. The fiber tow winding trajectories for double-head closure of the geodesic spiral rib composite grid structure with two pieces opposite to the large end via elliptical geodesic transition were calculated with high precision, thereby making the automated continuous winding smoother and more stable, as well as saving materials and improving production efficiency. High-efficiency automatic continuous cyclic winding was realized, and a braided effect was achieved at the nodes. Flat silicone rubber grid strips for resin absorption and compaction were prepared to further improve the structural quality of the ribs and nodes. The formed structural components have passed various tests and can be applied in practical engineering.

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提亚峰,王乐辰,王荣,黄玉清,徐林栋.锥面斜置网格结构立体浇注硅橡胶模成型技术[J].宇航材料工艺,2026,56(1):25-29.

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  • 收稿日期:2025-01-07
  • 最后修改日期:2026-02-28
  • 录用日期:2025-11-11
  • 在线发布日期: 2026-02-28
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