锥面复合材料斜置网格结构成型技术
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1北京宇航系统工程研究所,北京 100076;2航天材料及工艺研究所,北京 100076;3中国运载火箭技术研究院,北京 100076

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TB332

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Molding Technique of Conical Composite Oblique Grid Structure
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1Beijing Institute of Aerospace Systems Engineering,Beijing 100076;2Aerospace Research Institute of Materials & Processing Technology,Beijing 100076;3China Academy of Launch Vehicles Technology,Beijing 100076

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    摘要:

    对圆锥段等螺距螺旋筋网格结构、等螺旋角螺旋筋网格结构及短程线螺旋筋网格结构的铝合金成型装置进行对比设计。将立体锥面展开成平面,同时研究锥面螺旋线的展开规律,将立体的铝合金网格模转化为平面的硅橡胶网格模,经平面浇注成型后再贴合到锥面上,从而进一步降低研制成本。通过对铝合金和硅橡胶网格模具的设计,解决了锥面复合材料网格结构成型装置的设计问题。根据工程应用情况结合三种圆锥段网格结构铝合金阳模和硅橡胶网格模的特点,给出了各种网格模具的选择使用方法。通过共用技术解决了卫星接口尺寸多变的问题,从而加快了生产进度、降低成本,增强圆锥段复合材料斜置网格卫星支架的商业竞争力。将设计生产出的成型装置应用于相应的复合材料结构成型,取得了良好的效果,经过飞行试验考核,获得圆满成功。

    Abstract:

    A comparative design was carried out on the aluminum alloy forming devices for the grid structures with equal-pitch spiral ribs,equal-helix-angle spiral ribs and geodesic spiral ribs on the conical section. The three-dimensional conical surface was developed into a plane, and the development law of the conical spiral was studied simultaneously. The three-dimensional aluminum alloy grid mold was converted into a planar silicone rubber grid mold, which was formed by planar casting and then attached to the conical surface, thereby further reducing the research and development costs. The design problem of the forming device for the conical composite grid structure was solved through the design of aluminum alloy and silicone rubber grid molds. Combined with the engineering application scenarios and the characteristics of the aluminum alloy male molds and silicone rubber grid molds for the three types of conical section grid structures, the selection and application methods for various grid molds were proposed. The problem of variable satellite interface dimensions is addressed by adopting shared technologies, which accelerate the production schedule, reduce costs and enhance the commercial competitiveness of the conical composite oblique grid satellite support. The designed and manufactured forming devices are applied to the forming of the corresponding composite structures, achieving excellent results, and pass the flight test verification and attained a complete success.

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提亚峰,孙文文,梁祖典,王荣,刘彬.锥面复合材料斜置网格结构成型技术[J].宇航材料工艺,2026,56(1):20-24.

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  • 收稿日期:2025-01-07
  • 最后修改日期:2026-02-28
  • 录用日期:2025-11-11
  • 在线发布日期: 2026-02-28
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