锥面复合材料斜置网格结构设计
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1北京宇航系统工程研究所,北京 100076;2中国运载火箭技术研究院,北京 100076

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TB332

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Design of Oblique Grid Structure for Conical Composite
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1Beijing Institute of Aerospace Systems Engineering,Beijing 100076;2China Academy of Launch Vehicles Technology,Beijing 100076

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    摘要:

    以实现锥面复合材料斜置网格结构的优化设计和自动成型为目的,应用微分几何方法,结合工程应用对易于自动化成型的锥面等螺距螺旋筋、等螺旋角螺旋筋及短程线螺旋筋复合材料斜置网格结构进行了对比设计,设计出了锥面无蒙皮复合材料混合三角网格卫星支架。给出了两种短程线间的对应关系,从而简化工艺、降低成本。针对等螺距螺旋轨迹、等螺旋角螺旋轨迹和短程线轨迹均无法实现蒙皮等厚铺缠的问题,提出以圆锥面密排螺旋轨迹为主结合短程线轨迹铺缠成型方案,实现锥面复合材料斜置网格结构蒙皮等厚自动铺放。锥面复合材料斜置网格结构已具备设计生产条件,可结合工程应用进行工艺成型试验,针对不同应用情况优选不同形式的复合材料网格结构,最终到达最优应用效果。

    Abstract:

    Aiming to realize the optimal design and automatic forming of the conical composite oblique grid structure,the differential geometry method was applied,and combined with engineering applications,a comparative design was carried out on the conical composite oblique grid structures with equal-pitch spiral ribs,equal-helix-angle spiral ribs and geodesic spiral ribs that were easy for automatic forming,and a skinless conical composite hybrid triangular grid satellite support was designed.The corresponding relationship between two types of geodesics was given,thereby simplifying process and reducing costs.Aiming at the problem that the equal-thickness winding of the skin could not be achieved by the equal-pitch spiral trajectory,equal-helix-angle spiral trajectory and geodesic trajectory,a winding forming scheme combining the dense spiral trajectory on the conical surface as the main part with the geodesic trajectory was proposed to realize the automatic laying of the skin with equal thickness for the conical composite oblique grid structure.The conical composite oblique grid structure has met the design and production conditions,and process forming tests can be carried out in combination with engineering applications.Different forms of composite grid structures can be optimized for different application scenarios to ultimately achieve the optimal application effect.

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提亚峰,梁祖典,闫冰,王群,佟文敏.锥面复合材料斜置网格结构设计[J].宇航材料工艺,2026,56(1):11-15.

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  • 收稿日期:2025-01-07
  • 最后修改日期:2026-02-28
  • 录用日期:2025-11-11
  • 在线发布日期: 2026-02-28
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