金属软管泄漏原因及机理分析
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航天材料及工艺研究所,北京 100076

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TG115.2

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Analysis of the Causes and Mechanisms of Flexible Metal Tubing
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Aerospace Research Institute of Materials & Processing Technology,Beijing 100076

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    摘要:

    金属软管因自身结构特点及复杂工况环境,易发生泄漏失效,严重影响其可靠性。本文基于多起典型失效案例,系统分析了金属软管的主要泄漏模式及机理。研究表明,疲劳泄漏是金属软管最常见的失效形式,其诱因包括钢丝网套编织疏松、波纹管制造缺陷、选型不当导致的附加振动或共振以及装配应力集中等,裂纹扩展特征表现为多源的疲劳扩展。腐蚀泄漏主要由应力腐蚀和局部点蚀引发,环境介质与残余应力协调作用导致脆性开裂或穿透性腐蚀孔。焊接缺陷泄漏集中于氩弧焊氧化膜夹杂与钎焊料漫流等工艺问题,形成微通道。机械损伤泄漏涉及制造过程戳伤或使用中干涉磨损导致的壁厚减薄,而微动磨损则因网套与波纹管长期接触引发渐进式损伤。

    Abstract:

    Metal tubings,owing to their structural characteristics and complex service environments,were prone to leakage failures,significantly compromising their reliability.Based on multiple typical failure cases,this study systematically analyzed the primary leakage modes and mechanisms of metal tubings.Research reveals that fatigue-induced leakage is the most prevalent failure mode,initiated by factors such as loosely braided wire mesh,manufacturing defects in the bellows,additional vibrations or resonance due to improper type selection,and stress concentration during assembly.Crack propagation exhibits multi-origin fatigue characteristics.Corrosion-induced leakage primarily stems from stress corrosion cracking and localized pitting,where the synergistic effect of corrosive media and residual stress leads to brittle fracture or penetrative corrosion pores.Leakage from welding defects is predominantly associated with process-related issues such as oxide film inclusions in TIG welding and undesired flow of brazing filler metal,resulting in the formation of micro-channels.Mechanical damage leakage involves wall thinning caused by puncture during manufacturing or interference wear during operation,while fretting wear arises from long-term contact between the wire mesh and the bellows,leading to progressive damage.

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王影,杨宝刚,谢国君,袁建宇,逄锦程.金属软管泄漏原因及机理分析[J].宇航材料工艺,2026,56(2):140-144.

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  • 收稿日期:2024-12-18
  • 最后修改日期:2026-03-23
  • 录用日期:2025-09-23
  • 在线发布日期: 2026-05-07
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