碳纤维增强复合材料加工质量多尺度评价及其对力学性能的影响研究
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中国民用航空飞行学院民机复合材料维修研究中心,广汉 618307

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V258

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中央高校基本科研业务费基金项目(24CAFUC01004)


Multi-scale Evaluation of Processing Quality of Carbon Fiber Reinforced Composites and Its Influence on Mechanical Properties
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Civil Aircraft Composites Maintenance Research Center,Civil Aviation Flight University of China,Guanghan 618307

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    摘要:

    碳纤维增强复合材料(CFRP)的非均质各向异性在二次加工过程中容易引发加工缺陷和材料损伤,从而导致材料性能偏差,影响设计标准。目前CFRP加工质量的表征及其对材料力学性能的影响研究尚不充分。本文采用多尺度表征方法,选取毛刺高度Δh、三维粗糙度Sa值、表面孔隙率P作为CFRP铣削质量的评价指标,探讨了铣削参数对上述评价指标的影响。通过V形剪切试样、开孔拉伸试样的力学性能测试,研究了各指标对力学性能的影响规律。结果表明,主轴转速与进给速度是影响毛刺高度与三维粗糙度的主要因素,而切削深度则对表面孔隙率影响显著,同时发现开孔拉伸强度对加工质量更敏感,强度退化率最高为14.3%;三维粗糙度、表面孔隙率对面内剪切强度的退化有显著影响,其强度退化率最高为10.21%。该研究可为航空器CFRP结构件加工质量与力学性能相关性研究提供基础。

    Abstract:

    The non-homogeneous anisotropy of carbon fiber reinforced plastic (CFRP) was prone to causing processing defects and material damage during secondary processing,leading to deviations in material performance and affecting design standards.Currently,the characterization of CFRP processing quality and its influence on material mechanical properties were not fully studied.This paper adopt a multi-scale characterization method,selected burr height Δh,three-dimensional roughness Sa value,and surface porosity P as the evaluation indicators of CFRP milling quality,and explore the influence of milling parameters on the above evaluation indicators.Through the mechanical property tests of V-shaped shear specimens and open-hole tensile specimens,the influence laws of each index on mechanical properties were studied.The results show that the spindle speed and feed rate are the main factors affecting burr height and three-dimensional roughness,while the cutting depth has a significant impact on surface porosity.At the moment,it is found that the open-hole tensile strength is more sensitive to processing quality,with the highest strength degradation of 14.3%;three-dimensional roughness and surface porosity have a significant impact on the degradation of in-plane shear strength,with the highest strength degradation rate of 10.21%.This study can provide a basis for the research on the correlation between the processing quality and mechanical properties of CFRP structural components in aircraft.

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杨文锋,杨博文,李天权,李绍龙,尹新光.碳纤维增强复合材料加工质量多尺度评价及其对力学性能的影响研究[J].宇航材料工艺,2026,56(2):157-164.

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  • 收稿日期:2024-11-12
  • 最后修改日期:2026-04-14
  • 录用日期:2025-03-26
  • 在线发布日期: 2026-05-07
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