弹性隔热材料在火箭飞行极端环境下的应用
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1.上海航天设备制造总厂有限公司,上海航天特种环境高分子功能材料工程技术研究中心,上海 200245;2.航天材料及工艺研究所,北京 100076;3.北京宇航工程研究所,北京 100081

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TB35

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上海市优秀学术/技术带头人项目(23XD1431700)


Application of Elastomeric Thermal Insulation Materials in Extreme Flight Environment of Rocket
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1.Shanghai Aerospace Equipments Manufacturer Co .,Ltd,Shanghai Engineering Research Center of Specialized Polymer Materials for Aerospace,Shanghai 200245;2.Aerospace Research Institute of Materials Processing Technology,Beijing 100076;3.Beijing Institute of Astronautical Systems Engineering,Beijing 100081

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    摘要:

    针对弹性隔热材料在火箭飞行极端环境下的应用研究进展进行综述。首先,概述了弹性隔热材料在固体火箭发动机热防护中的关键作用,以及其耐高温、耐高压与抗高速气流侵蚀的特性。随后,重点分析了丁腈橡胶、三元乙丙橡胶、硅橡胶及热塑性聚氨酯四类基体材料的改性策略。策略包括通过纤维增强、纳米填料协同及表面处理等技术,优化材料的烧蚀性能与机械性能。同时,探讨了碳层形成机制及多尺度填料对热防护效果的影响。最后,总结了现有材料在极端热流(>3 000 ℃)下所面临的挑战,如碳层剥落、界面脱黏及环保性不足等问题。未来弹性隔热材料将不断发展创新,旨在提升其在极端环境下的性能,为火箭飞行安全提供保障。

    Abstract:

    This review summarizes recent progress on the application of elastomeric thermal-insulation materials under the extreme conditions of rocket flight.First,the paper outlines the critical role of such materials in the thermal protection of solid rocket motors and their capacity to withstand very high temperatures as well as erosion by high-pressure,high-velocity gas flows.Subsequently,the paper focuses on four representative matrix systems-nitrile butadiene rubber(NBR),ethylene-propylene-diene monomer(EPDM)rubber,silicone rubber,and thermoplastic polyurethane(TPU),and analyzes their modification strategies.These strategies include fiber reinforcement,synergistic nano-fillers and surface treatments,aimed at improving ablation resistance and mechanical properties.In parallel,the paper discusses carbon layer formation mechanisms and the influence of multiscale fillers on thermal-protection performance.Finally,the paper summarizes the challenges faced under extreme thermal loads (corresponding to surface temperatures 3 000 ℃),such as carbon layer spallation,interfacial debonding,and insufficient environmental sustainability.Future elastic thermal insulation materials will undergo continual innovation, aiming to enhance their performance in extreme environments and ensure the safety of rocket flights.

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余雪敏,杨洋,卢鹉,鄢东洋,张崇印.弹性隔热材料在火箭飞行极端环境下的应用[J].宇航材料工艺,2025,55(5):1-7.

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  • 收稿日期:2024-06-29
  • 最后修改日期:2025-09-30
  • 录用日期:2025-03-04
  • 在线发布日期: 2025-10-30
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