直升机桨叶用机织预浸料力学行为表征与成型仿真
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1.陕西科技大学机电工程学院,西安 710021;2.西北工业大学机电学院,西安 710072;3.中国航空制造技术研究院,北京 100024;4.航空工业昌河飞机工业(集团)有限责任公司,景德镇 333002]

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TB332

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国家重点研发计划项目(2022YFB3405100)


Mechanical Behavior Characterization and Forming Simulation of Woven Prepregs for Helicopter Blades
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1.College of Mechanical Electrical Engineering Shanxi University of Science Technology,Xi′an 710021;2.School of Mechanical Engineering Northwestern Polytechnical University,Xi′an 710072;3.AVIC Manufacturing Technology Institute,Beijing 100024;4.AVIC Changhe Aircraft Industry (Group) Corporation LTD.,Jingdezhen 333002]

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    摘要:

    机织预浸料越来越多地应用于直升机桨叶热模压制造,其力学行为的准确表征对成型质量的预测和控制有重要影响。本文重点研究CF3052/3238A碳纤维/环氧树脂机织预浸料热模压过程中不同温度和加载速率对面内纤维方向拉伸、面内剪切和面外弯曲力学行为的影响规律。结果表明,CF3052/3238A碳纤维/环氧树脂预浸料的拉伸模量随温度和加载速率变化不大;剪切变形行为随着温度升高,对加载速率的敏感性降低,材料剪切模量明显下降;材料剪切模量随着加载速率的升高而升高;加载速率一定时,预浸料样品弯曲刚度随温度升高而降低,而当温度一定时,预浸料的弯曲刚度随加载速率的增加而升高。在此基础上,基于预浸料面内单轴拉伸、剪切变形与面外弯曲变形特性,采用壳膜混合单元将预浸料面内拉伸变形与面外弯曲变形完全解耦,考虑了预浸料的真实弯曲刚度并使用准确追踪纤维方向的非正交本构模型描述机织预浸料的材料行为,对机织预浸料面内剪切变形以及半球形结构的成型进行模拟,证明了该成型模型的有效性和正确性。

    Abstract:

    Woven prepregs were increasingly employed in the thermos-compression molding of helicopter rotor blades,and accurate characterization of their mechanical behavior was critical for predicting and controlling forming quality.This study focuses on investigating the influence of different temperatures and loading rates on the in-plane fiber-direction tensile,in-plane shear,and out-of-plane bending mechanical behaviors of CF3052/3238A carbon fiber/epoxy woven prepreg during thermos-compression.The results show that the tensile modulus of CF3052/3238A varies little with temperature or loading rate.By contrast,shear deformation becomes less sensitive to loading rate as temperature increases,accompanied by a pronounced reduction in shear modulus;moreover,the shear modulus increases with loading rate.For a fixed loading rate,the prepreg''s bending stiffness decreases as temperature rises,whereas at a fixed temperature the bending stiffness increases with loading rate.Building on these observations,based on its in-plane uniaxial tensile,shear deformation,and out-of-plane bending deformation characteristics,a mixed shell-membrane elements is employed to fully decouple the prepreg''s in-plane tensile deformation from its out-of-plane bending deformation.Accounting for the material’s true bending stiffness,a non-orthogonal constitutive model with accurately tracked fiber directions was used to describe the behavior of the woven prepreg.Simulations of in-plane shear deformation and the forming of a hemispherical part confirm the effectiveness and fidelity of the proposed forming model.

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于祖望,高飒飒,李文刚,汪心文,熊烺录,梁彪.直升机桨叶用机织预浸料力学行为表征与成型仿真[J].宇航材料工艺,2025,55(5):28-36.

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  • 收稿日期:2024-04-08
  • 最后修改日期:2025-09-25
  • 录用日期:2024-08-07
  • 在线发布日期: 2025-10-30
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