激光增材制造轻量化卫星飞轮支架研制技术
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1上海卫星研究研究所,上海 201109;2上海交通大学材料学院,上海 200240

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V45

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上海市科技计划项目扬帆专项(23YF1444800)


Research and Development of Laser Additive Manufacturing Technology for Lightweight Satellite Flywheel Supports
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1Shanghai Institute of Satellite Engineering, Shanghai 201109;2School of Materials Science,Shanghai Jiao Tong University, Shanghai 200240

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    摘要:

    针对激光增材制造铝合金卫星支架成形性差、力学性能低等问题和构型复杂、轻量化等需求,以卫星飞轮支架为例,提出纳米陶瓷颗粒改性铝合金(陶铝)和拓扑优化结合参数化设计的结构设计方法。首先,通过微观材料尺度改性设计得到成形性高、微观组织细小均匀的陶铝材料,实现弹性模量、强度和塑性明显提升;其次,通过拓扑优化和参数化设计使飞轮支架实现减重55%,同时通过力学仿真分析证明支架刚度、强度、放大倍数均满足设计要求;最后,通过激光增材制造工艺参数调控减少陶铝材料缺陷,实现所设计飞轮支架的高质量成形。研究成果可推广应用于更多卫星结构件设计制造中,实现结构件减重和高性能,并提高研制效率。

    Abstract:

    Aiming at the problems of poor formability and low mechanical properties of laser additive manufacturing aluminum alloy satellite mounts and the needs of complex configuration and lightweight, taking the satellite flywheel mount as an example, the structural design method of nano-ceramic particles modified aluminum alloy (tau-aluminum) and topology optimization combined with parametric design was proposed. Firstly, through the micro-material scale modification design, the high formability and fine and uniform microstructure of tau-aluminum material is obtained, and the modulus of elasticity, strength and plasticity are significantly improved; secondly, through the topology optimization and parametric design, the flywheel bracket achieves a weight reduction of 55%, and at the same time, through the mechanical simulation analysis, it is proved that the bracket''s stiffness, strength, and enlargement meets the design requirements;finally, the laser additive manufacturing process parameters are adjusted to reduce the defects of ceramic aluminum material and realize the high-quality forming of the designed flywheel bracket. The research results can be popularized and applied to the design and manufacture of more satellite structural components to realize weight reduction and high performance of structural components and improve the development efficiency.

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肖亚开,杨轩,赵鑫光,张晓彤,吴一.激光增材制造轻量化卫星飞轮支架研制技术[J].宇航材料工艺,2026,56(1):67-71.

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  • 收稿日期:2024-04-07
  • 最后修改日期:2026-02-06
  • 录用日期:2024-05-27
  • 在线发布日期: 2026-02-28
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