高温环境对空心玻璃微珠微观结构影响研究
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1哈尔滨工业大学化工与化学学院,哈尔滨 150001;2湖北航天化学技术研究所,襄阳 441003

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V438

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Study on the Effect of High Temperature on Microstructure of Hollow Glass Microspheres
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1School of Chemistry and Chemical Engineering, Harbin Institute of Technology,Harbin 150001;2Hubei Institute of Aerospace Chemotechnology,Xiangyang 441003

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    摘要:

    为揭示空心玻璃微珠(HGM)在高温条件下的结构演化过程,并进一步掌握高温下其在复合材料中的隔热烧蚀机制,分别通过扫描电镜、热重分析和能谱分析表征HGM在500~1 400 ℃高温加热后的微观形貌、热失重和元素分布,并制备HGM增强三元乙丙橡胶(EPDM)复合材料,分别通过氧乙炔烧蚀实验和扫描电镜表征其烧蚀率和碳化层微观结构。结果表明,HGM在1 400 ℃以内化学性能稳定,失重率、元素组成及分布与初始性能基本相同;在500~700 ℃加热后出现破碎,且随着温度的提高和时间的延长,破碎率增加。HS46和HS38的抗高温破碎性能优于HS22;随着温度的进一步提高,先转变为多孔结构熔融体后继续转变为无孔致密熔融体;在EPDM复合材料中,HGM在氧乙炔火焰作用下基本破碎,并出现大量小直径微球,而在碳化层高效隔热作用下,碳化层背面的HGM基本为完整球体结构,但部分在高温下萎缩褶皱;HGM有效降低EPDM复合材料的线烧蚀率为20%~30%,且微珠粒径越小效果越显著。

    Abstract:

    In order to reveal the structural evolution process of hollow glass microsphere(HGM) at high temperature,and further grasp the thermal ablation mechanism of HGM in composites at high temperature,SEM,TG and EDS were used to characterize the micromorphology,thermal weight loss and distribution of elements of HGM heated at 500~1 400 ℃.And HGM reinforced EPDM composites were prepared,and the ablation rate and microstructure of carbonated layer were characterized by oxyacetylene ablation test and SEM.The results show that the chemical properties of HGM are stable within 1 400 ℃,and the weight loss rate,element composition and distribution are basically the same as the initial properties.After heating at 500~700 ℃,HGM appears broken,and with the increase of temperature and time,the broken rate increases.The high temperature breakage resistance of HS46 and HS38 is better than that of HS22.With the further increase of temperature,the melt first transforms into porous structure and then into non-porous dense melt.In EPDM composites,HGM is broken under the action of oxyacetylene flame and a large number of small diameter microspheres appeares.Under the effect of efficient heat insulation of the carbonized layer,the HGM on the back of the carbonized layer is basically a complete sphere structure,but part of it shrinks and wrinkles at high temperature;HGM effectively reduces the linear ablation rate of EPDM composites by about 20%~30%,and the smaller the particle size,the more obvious the effect.

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王明超,陈馨,张琰,刘丽,张冶焘.高温环境对空心玻璃微珠微观结构影响研究[J].宇航材料工艺,2026,56(1):39-44.

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  • 收稿日期:2024-02-23
  • 最后修改日期:2026-02-10
  • 录用日期:2024-05-27
  • 在线发布日期: 2026-02-28
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