CFRP超声加工技术研究进展
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1.中国机械总院集团江苏分院有限公司,常州 213164;2.江苏理工学院机械工程学院,常州 213001;3.清华大学深圳国际研究生院先进制造学部,深圳 518055

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TB332

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江苏省产业前瞻与关键技术重点研发项目(BE2022106)


A Review of Ultrasonic Machining in Carbon Fiber Reinforced Polymers
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1.Jiangsu Branch of China Academy of Machinery Science & Technology Group Co.,Ltd.,Changzhou 213164;2.College of Mechanical Engineering,Jiangsu University of Technology,Changzhou 213001;3.Division of Advanced Manufacturing,Tsinghua Shenzhen International Graduate School,Shenzhen 518055

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    摘要:

    碳纤维复合材料(CFRP)的力学性能呈各向异性且层间连接强度差,常规加工中易出现加工缺陷,严重制约其推广和使用。超声加工技术在常规机械加工的基础上叠加高频超声振动,有效降低切削力和切削温度,抑制CFRP加工缺陷产生,得到较为广泛的应用。本文基于CFRP超声加工技术研究现状,简述超声加工技术的超声振动刀柄、无线传输系统和超声电源的系统组成,从运动学特性、切削力、切屑形成机制等角度分析超声加工的材料去除及缺陷形成机理,探讨CFRP加工过程中分层、毛刺、撕裂等加工损伤成因、检测方法和超声加工的抑制作用,总结超声加工的工艺优势、应用模式及工艺参数对超声加工效果影响规律,并对超声加工技术发展趋势进行展望。

    Abstract:

    Carbon Fiber Reinforced Polymer (CFRP) exhibits anisotropic mechanical properties and inherently low interlaminar bonding strength,which collectively lead to machining defects during conventional processing,consequently limiting its broader industrial application.Ultrasonic machining,which superimposes high-frequency vibrations onto conventional mechanical processes,has been widely adopted due to its proven capability to reduce cutting forces/temperatures while mitigating machining defects in CFRP composites.This study provides a systematic review of ultrasonic machining technology for CFRP,beginning with an overview of key system components:ultrasonic vibration tool holders,wireless power transmission systems,and ultrasonic power supply units.The material removal mechanisms and defect formation dynamics are analyzed through multiple perspectives,including kinematic characteristics,cutting force fluctuations,and chip formation patterns.Special attention is devoted to the investigation of the root causes,detection methodologies,and ultrasonic suppression mechanisms of typical processing defects such as delamination,burr formation,and tearing.Furthermore,the review systematically summarizes the technical advantages,operational paradigms,and process parameter-effect correlation mechanisms in ultrasonic machining,while projecting future development trajectories.

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庄百亮,朱卓志,丁凯,许超,庞昊斐. CFRP超声加工技术研究进展[J].宇航材料工艺,2025,55(3):1-11.

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  • 收稿日期:2024-01-10
  • 最后修改日期:2025-05-16
  • 录用日期:2024-08-06
  • 在线发布日期: 2025-06-27
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