涂层刀具钻削Al-50Si合金的钻削性能分析和钻削质量研究
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1湖南科技大学机电工程学院,湘潭 411201;2河南理工大学机械与动力工程学院,焦作 454000

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TG506

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国家自然科学基金(52075168);湖南省教育厅重点项目(22A0331);湖南省研究生科研创新项目(CX20221051)


Analysis of Drilling Performance and Research on Drilling Quality of Al-50Si Alloy by Coated Tools
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1School of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan 411201;2School of Mechanical and Power Engineering, Henan University of Technology, Jiaozuo 454000

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    摘要:

    Al-50Si合金微观结构复杂,大量的块状初晶硅分布于铝基体中,使得其在钻削过程中由于两相异性产生刀尖粘屑,加剧刀具磨损。随着切削参数的变化,轴向力和钻削温度会随之改变,进而影响钻孔质量。针对此种难加工材料,本文分别采用TiAlN、TiCN和TiN涂层硬质合金钻头对Al-50Si合金进行钻削实验,通过揭示不同切削参数下涂层钻头钻削轴向力的变化规律、涂层刀具磨损类型、对比孔出入口和孔壁质量的损伤程度,开展涂层刀具的钻削性能以及Al-50Si合金的钻孔质量研究。结果表明:涂层刀具表面发生铝基体粘结、崩刃等现象,磨损机理主要是粘结磨损与磨粒磨损;钻削轴向力Fz受进给量f影响最大;刀具剪切力越大,孔入口质量越好;孔壁质量与刀具的切削性能相关,加工表面会出现凹坑、划痕、切屑粘结以及基体撕裂等缺陷;孔出口质量受钻削轴向力Fz影响最大,钻削轴向力Fz越大,孔出口质量越差。TiAlN涂层刀具在切削速度v为70 m/min,进给量f为0.05 mm/r时,获得的钻削质量较好。

    Abstract:

    The microstructure of Al-50Si alloy was complex with a large amount of blocky primary crystalline silicon distributed in the aluminum matrix.Due to two-phase anisotropy during drilling,the chips adhesion at the cutting edge were produced,led to acceleratin tool wear.As cutting parameters varied,axial force and drilling temperature changed accordingly, thereby affecting hole quality.To address this challenging material,drilling experiments on Al-50Si alloy using TiAlN, TiCN, and TiN coated carbide drills were conducted.By revealing the variation patterns of axial force under different cutting parameters,identifying wear types on coated tools,and comparing damage levels at hole entry/exit points and wall surfaces,the research evaluated the drilling performance of coated tools and investigated the drilling quality of Al-50Si alloy.The experimental results indicate coated tool surfaces exhibit aluminum matrix adhesion and chipping,with wear mechanisms primarily involving adhesive wear and abrasive wear;drilling axial force Fz is most significantly influenced by feed rate f;the higher tool shear forces correlate with improved hole entry quality;the hole wall quality correlates with tool cutting performance.The defects such as pitting,scratches,chip adhesion,and substrate tearing appear on the machined surface.The hole exit quality is most affected by drilling axial force Fz,with higher axial force Fz resulting in poorer exit quality.TiAlN-coated tools achieve optimal drilling quality at a cutting speed v of 70 m/min and a feed rate f of 0.05 mm/r.

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牛秋林,王星华,戴福朋,向道辉,刘俐鹏.涂层刀具钻削Al-50Si合金的钻削性能分析和钻削质量研究[J].宇航材料工艺,2026,56(1):79-87.

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  • 收稿日期:2023-12-11
  • 最后修改日期:2026-02-05
  • 录用日期:2024-03-04
  • 在线发布日期: 2026-02-28
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