复合材料回转壳体结构固化变形预测与控制
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1沈阳建筑大学材料科学与工程学院,沈阳 110168;2北京理工大学唐山研究院,唐山 063000;3北京理工大学宇航学院,北京 100081;4西安航天复合材料研究所,西安 710025

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TB332

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实验室基金项目一般项目6142906220101;基础科研(重大)JCKY2021206A045;基础科研(重大)JCKY2022206A010


Prediction and Control of Curing Deformation of Composite Rotating Shell Structure
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1School of Materials Science and Engineering,Shenyang Jianzhu University,Shenyang 110168;2Tangshan Research Institute,Beijing Institute of Technology,Tangshan 063000;3School of Aerospace Engineering,Beijing Institute of Technology,Beijing 100081;4Xi'an Aerospace Composites Research Institute,Xi'an 710025

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    摘要:

    针对航天领域碳纤维复合材料回转壳体结构固化变形及残余应力较大的问题,本文建立了复合材料回转壳体结构固化过程分析的三维有限元模型,对结构的固化变形及残余应力进行预测;提出固化工艺及后固化工艺参数优化控制方法,对结构固化工艺曲线进行优化设计。标准固化制度下,复合材料壳体结构最大残余应力和固化变形预测结果分别为409.12 MPa和335.9 μm。基于该有限元模型,分析了各工艺参数对结构最大残余应力和固化变形的影响;并综合各工艺参数分析结果,完成了固化工艺参数的组合优化。所得最佳固化工艺方案条件下,结构最大残余应力和变形量分别为325.11 MPa和295.1 μm,分别降低了20.53%和13.21%。

    Abstract:

    To address the problems of large curing deformation and residual stress in the rotating shell structures of carbon fiber composites applied in the aerospace field,this paper established a three-dimensional finite element model for analyzing the curing process of composite rotating shell structures,and predicted the curing deformation and residual stress of the structures.A method for the optimal control of curing process and post-curing process parameters was proposed,and the curing process curve of the structures was optimized and designed.Under the standard curing system,the predicted results of the maximum residual stress and curing deformation of the composite shell structure are 409.12 MPa and 335.9 μm,respectively.Based on the established finite element model,the influences of various process parameters on the maximum residual stress and curing deformation of the structure are analyzed.Furthermore,combined with the analysis results of each process parameter, the combined optimization of curing process parameters is completed.Under the conditions of the obtained optimal curing process scheme,the maximum residual stress and deformation of the structure are 325.11 MPa and 295.1 μm,respectively,which are reduced by 20.53% and 13.21% compared with the standard curing system.

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郭浩,孙小巍,叶金蕊,刘振东,刘宁.复合材料回转壳体结构固化变形预测与控制[J].宇航材料工艺,2026,56(1):30-38.

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  • 收稿日期:2023-10-29
  • 最后修改日期:2024-03-03
  • 录用日期:2024-03-26
  • 在线发布日期: 2026-02-28
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