钛合金钻削轴向力预测模型与实验研究
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作者单位:

1.中国民航大学航空工程学院,天津 300300;2.伯明翰大学机械工程学院,伯明翰 B152TT;3.中国航发贵州红林航空动力控制科技有限公司,贵阳 550009

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中图分类号:

TH164

基金项目:

天津市科技计划项目(21JCYBJC00710)


Research on Prediction Model and Experiment of Axial Drilling Force in Drilling Titanium Alloy
Author:
Affiliation:

1.School of Aeronautical Engineering,Civil Aviation University of China,Tianjin 300300;2.School of Mechanical Engineering,University of Birmingham,Birmingham B152TT;3.AVIC Guizhou Honglin Aerodynamic Control Technology Co. Ltd,Guiyang 550009

Fund Project:

Tianjin Science and Technology Plan Project(21JCYBJC00710)

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    摘要:

    钛合金钻削加工过程中易产生出口损伤,钻削轴向力直接影响制孔质量。本文建立了Ti6Al4V钛合金钻削轴向力解析模型,对Ti6Al4V钛合金进行钻削实验,利用钻削实验数据验证预测模型的准确性,进而研究了不同切削参数对轴向力和制孔质量的影响规律。结果表明,轴向力预测值和实验值的最大误差为12.8%,轴向力预测值与实验值吻合较好,该模型可用于预测钛合金的钻削轴向力。当进给速度保持不变,主轴转速增大时,轴向力减小,孔出口毛刺高度减小;当主轴转速保持不变,进给速度增大时,轴向力增大,孔出口毛刺高度先减小后增大。除低进给速度下钻削温度的影响,孔出口毛刺高度与轴向力呈正相关。在转速为1 000 r/min、进给速度为40 mm/min时,孔出口表面无烧伤且毛刺高度较小,制孔质量较好。

    Abstract:

    Exit damages frequently occur during the drlling of titanium alloy, and the drilling quality is directly influenced by the axial force of drilling. This paper develops an analytical model to predict the axial drilling force of Ti6Al4V titanium alloy and conducts experiments to validate this model. The accuracy of prediction model is verified by experimental data, and the effects of cutting parameters on both the axial force and drilling quality are investigated. The results show that the maximum error between the predicted and experimental value of axial force is 12.8%. The predicted axial force values show good consistency with the experimental results,demonstrating that the model can effectively predict the drilling axial force for titanium alloys.The axial force and hole exit burr height decrease as spindle speed increases at a constant feed rate. The axial force increases with rising feed rate at a constant spindle speed, but the hole exit burr height decreases at first then increases. Except for the impact of drilling temperature at low feed rates, the hole exit burr height has a positive correlation with the axial force. The surface of hole exit is not burned and the burr height is relatively small under a spindle speed of 1000 r/min and a feed rate of 40 mm/min. And the better drilling quality is obtained.

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徐建新,王吉远,刘礼平,邓国杰,刘德隆.钛合金钻削轴向力预测模型与实验研究[J].宇航材料工艺,2024,54(6):15-23.

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历史
  • 收稿日期:2023-08-27
  • 最后修改日期:2023-11-07
  • 录用日期:2023-11-07
  • 在线发布日期: 2025-01-13
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