CFRP/Ti叠层结构制孔缺陷有限元仿真与实验研究
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天津工业大学,天津 300387

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TG52;V262.4

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天津市高等学校科研发展基金(20130402);天津市科委项目(14JCPC00536)


Finite Element Simulation and Experimental Research of Drilling Defects of CFRP/Titanium Stacks
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Tiangong University,Tianjin 300387

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    摘要:

    利用Abaqus有限元分析软件,建立了CFRP/Ti钻削有限元仿真模型,将Hashin(3D)失效准则写入VUMAT子程序作为碳纤维层合板的失效分析判据,分析了YG8硬质合金钻头钻削CFRP/Ti叠层材料时的轴向力、应变规律,进一步研究了切削速度、进给量、钻头顶角对CFRP/Ti叠层结构制孔缺陷的影响规律,并开展钻削实验进行验证。仿真与实验结果表明:主轴转速为750 r/min,进给量为0.025 mm/r,钻头顶角为140°时得到的碳纤维入口质量最优。在低转速、低进给量,大钻头顶角的情况下,轴向力更小,叠层板的钻孔质量更好,标准顶角钻头不适合加工叠层材料。

    Abstract:

    Using the Abaqus finite-element software,a finite-element drilling simulation model for a CFRP/Ti stack composite was established.The three-dimensional Hashin failure criterion was coded into a VUMAT subroutine and used as the damage criterion for the CFRP laminate.The axial force and strain evolution during drilling of the CFRP/Ti stack composite with a YG8 cemented-carbide drill were analyzed.The effects of cutting speed, feed per revolution,and drill point angle on drilling-induced defects in the CFRP/Ti stack structure were further investigated, and drilling experiments were conducted for validation.The simulation and experimental results show that a spindle speed of 750 r/min,a feed of 0.025 mm/r,and a drill point angle of 140° produce the best entry quality on the CFRP side.Under conditions of low speed,low feed and a large point angle,the axial force is smaller and the hole quality in the stack is higher.Standard rake angle drill are not suitable for machining such laminates.

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李航,孙会来,邢文涛,刘雨,赵方方. CFRP/Ti叠层结构制孔缺陷有限元仿真与实验研究[J].宇航材料工艺,2025,55(5):20-27.

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  • 收稿日期:2023-07-20
  • 最后修改日期:2025-10-15
  • 录用日期:2023-10-07
  • 在线发布日期: 2025-10-30
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