一种星载极高频接收部件的“快、智、廉”组装技术
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中国空间技术研究院西安分院,西安 710000

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V46

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Assembly Technology With“Quick,Intelligent,Cheap”for the Spaceborne Extremely High Frequency Receiver
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[China Academy of Space Technology(Xi'an),Xi'an 710000]

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    摘要:

    基于卫星分系统“快、智、廉”的项目研制需求,开展了一种星载极高频MCM(多芯片组件)接收部件的组装工艺技术研究。通过结构布局、材料器件选型、工艺流程的设计,以及对连接器烧结、基板烧结、芯片黏接等关键工艺环节的技术攻关,探索出了一种星载极高频产品的工艺实现方案。解决了射频装入件与铝机壳的热失配问题,组装精度达到50 μm。相比传统的星载MCM模块,该产品的成本为原来的1/5,生产效率提升了一倍,自动化率达到90%,实现了“快、智、廉”的研制目标。产品现已在卫星上成功应用,并已开始批量生产。

    Abstract:

    Based on the project development requirements of Fast,Intelligent,and Cheap for satellite subsystems,research was conducted on assembly process technology for an onboard ultra-high-frequency MCM (Multi-Chip Module)receiver component.Through structural layout,selection of materials and devices,and process-flow design,and together with targeted advances on key steps such as connector sintering,substrate sintering,and die attach,a viable manufacturing route for spaceborne EHF products was established.The approach resolves the thermal mismatch between the RF insert and the aluminum housing,achieving an assembly accuracy of 50 μm.Relative to conventional spaceborne MCM modules,the product’s cost is reduced to one-fifth,production efficiency is doubled, and the automation level reaches 90%,thereby meeting the goals of Fast,Intelligent,and Cheap development. The product has been successfully deployed on satellites and has entered mass production.

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韩良,夏维娟,胡媛,王婷婷,王平.一种星载极高频接收部件的“快、智、廉”组装技术[J].宇航材料工艺,2025,55(5):113-118.

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  • 收稿日期:2023-06-16
  • 最后修改日期:2025-10-18
  • 录用日期:2023-10-24
  • 在线发布日期: 2025-10-30
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