多环装配及过盈量对缠绕成型CFRP砂轮基体结构性能的影响
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上海工程大学,上海 201620

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TB332

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国家自然科学基金(No.52275449)


The Influence of Multi-ring Assembly and Interference on the Structural Characteristics of Winding CFRP Grinding Wheel Matrix
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Shanghai University of Engineering Science, Shanghai 201620

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    摘要:

    CFRP缠绕成型砂轮具有较高的环向强度,但其径向强度较低,复合材料层间易脱裂,限制了砂轮的性能,而多环过盈装配可以有效地提高缠绕砂轮的径向强度。本文通过理论分析建立解析模型,研究各向异性砂轮的过盈量选择,并通过有限元模型与变形测量实验分析了尺寸为Φ360 mm×120 mm×16 mm的砂轮多环过盈装配时不同参数(过盈量、各环厚度、装配环数)对缠绕成型砂轮结构性能的影响。结果表明:砂轮装配环数越多,应力分布越均匀,各环间越不容易脱裂;砂轮各环厚度越小,所受径向应力就会越大,越不容易分层,砂轮从内环到外环厚度分配逐渐增大时,砂轮变形量最小,整体性能更好;相邻两环间的过盈量分配对其他各环的应力水平影响较小,两环间过盈量越大越不容易分层;通过改变两环间的过盈量来调节两环间径向应力的状态,使砂轮各环间在转动时更不容易分层,有效提高砂轮性能。

    Abstract:

    Winding CFRP grinding wheels exhibited high circumferential strength but relatively low radial strength,and are prone to interlaminar delamination,which limits their performance.A multi-ring interference fit assembly can effectively enhanced the radial strength of grinding wheels.In this study, an analytical model was established via theoretical analysis to guide the selection of interference fit for anisotropic wheels.Using finite element modeling and deformation measurement experiments,it analyzed the effects of different parameters(interference fit amount,individual ring thickness,and number of assembled rings) on the structural performance of multi-ring interference fit assembled winding grinding wheels with dimensions Φ360 mm×120 mm×16 mm.The results indicate that increasing the number of assembly rings leads to a more uniform stress distribution and reduces the risk of debonding between rings.Decreasing the thickness of each ring raises the radial stress it sustains and reduce the risk of delamination;when ring thickness is graded to increase progressively from the inner to the outer ring,the total deformation is minimized and overall performance improves.The allocation of interference fit between any given pair of adjacent rings has little effect on the stress levels in the other rings;for the pair itself, larger interference fit reduces the tendency to delaminate.By tuning the interference fit between adjacent rings to adjust the radial stress state at their interface,delamination during rotation can be mitigated,thereby improving grinding-wheel performance.

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尉凌霄,李军利,陆天尧,刘钢,张立强.多环装配及过盈量对缠绕成型CFRP砂轮基体结构性能的影响[J].宇航材料工艺,2025,55(5):52-59.

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  • 收稿日期:2023-04-14
  • 最后修改日期:2025-10-20
  • 录用日期:2023-08-29
  • 在线发布日期: 2025-10-30
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