航天器用低密度胶黏剂的制备及性能研究
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上海卫星装备研究所,上海 200240

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V25

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The Preparation and Performance Analysis of Low Density Adhesives of Spaceraft
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Shanghai Institute of Satellite Engineering,Shanghai 200240

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    摘要:

    为满足新一代卫星结构平台对低密度胶黏剂的迫切需求,本文采用硅烷偶联剂对空心玻璃微珠进行表面改性,采用共混法制备出低密度胶黏剂,并进行力学性能、耐空间环境性能、蜂窝夹层结构后埋件拉脱力以及胶黏剂密度测试。结果表明:新型低密度胶黏剂的密度为0.67 g/cm3,比J-133胶黏剂密度下降46%,剪切强度为26.2 MPa,蜂窝夹层结构M4后埋件拉脱力为5.1 kN;胶黏剂经历高低温冲击试验后,力学性能变化不大,且质损(TML)及可凝挥发物(CVCM)均比J-133胶黏剂有所下降,其具有优异的力学性能及耐空间环境性能,能够满足未来航天器对低密度胶黏剂的需求。

    Abstract:

    To meet the urgent demand of low-density adhesives in next-generation satellite structural platforms,this study employed a silane coupling agent to surface-modify hollow glass microspheres.A low-density adhesive was prepared using a blending method,followed by testing of mechanical properties,space environment resistance,pull-out strength of embedded anchors in honeycomb sandwich structures,and adhesive density.The results show that the new low-density adhesive has a density of 0.67 g/cm³,46% lower than that of the J-133 adhesive,a shear strength of 26.2 MPa,and a pull-out force of 5.1 kN for M4 potted inserts in honeycomb sandwich panels.After high/low-temperature thermal shock testing,the mechanical properties changed little,and both the total mass loss(TML)and collected volatile condensable materials(CVCM)are reduced compared with J-133.The adhesive thus exhibits excellent mechanical performance and space-environmental resistance,and can meet the requirements of future spacecraft for low-density adhesives.

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程涛,高雪峰,孟凡苹,曹洪涛,李瑶瑶.航天器用低密度胶黏剂的制备及性能研究[J].宇航材料工艺,2025,55(5):92-95.

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  • 收稿日期:2023-03-07
  • 最后修改日期:2025-10-21
  • 录用日期:2023-08-14
  • 在线发布日期: 2025-10-30
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