电脉冲的热效应对TC11钛合金切削加工性能的影响
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1.湖南科技大学难加工材料高效精密加工湖南省重点实验室,湘潭 411201;2.湖南科技大学机电工程学院,湘潭 411201;3.湖南江滨机器(集团)有限责任公司,湘潭 411201

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TG506.4

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湖南省自然科学基金面上项目(2023JJ30255);湖南省教育厅科学研究重点项目(23A0354)


Influence of Thermal Effect of Electroplastic Effect on Machining Performance of TC11 Titanium Tlloy
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1.Hunan Provincial Key Laboratory of High Efficiency and Precision Machining of Difficult-to-Cut Material, Hunan University of Science and Technology, Xiangtan 411201;2.Hunan University of Science and Technology, School of Mechanical Engineering,Xiangtan 411201;3.Hunan Jiangbin Machinery (Group) Co. LTD. , Xiangtan 411201

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    摘要:

    为了能够研究电脉冲的热效应对钛合金切削加工过程的影响,利用脉冲电流对TC11钛合金进行预热,研究电脉冲的热效应对切削温度、切屑形成、工件表面形貌、工件表面粗糙度等的影响,同时使用Abaqus软件对切削加工过程进行仿真,分析切削过程的切削区温度场和应变场,揭示电脉冲的热效应对TC11钛合金切削加工性能的影响。结果表明,随着工件表面温度的逐步升高,TC11钛合金材料的塑性得到了提高,切削过程中的等效塑性应变增大,工件表面形貌变得光洁,表面粗糙度值降低,切屑锯齿化程度减小;当工件表面温度从140℃升至180℃时,工件表面氧化,工件表面硬度提高,其表面形貌变得更加粗糙,切屑的变形系数、分离程度分别减小、增大。电脉冲的热效应作为电致塑性效应的一部分,适当的热效应可以提高工件表面材料的塑性,对TC11钛合金的切削加工性能具有显著有利影响,但过高的温度则会导致工件表面氧化和硬度提升,反而恶化了切削性能。因此,在实际应用中需要合理控制电脉冲的热效应,以达到最佳的切削效果。

    Abstract:

    In order to study the influence of the thermal effect of electric pulse on the cutting process of titanium alloys, the TC11 titanium alloy was preheated using the pulse current, the effect of thermal effect of electric pulse on cutting temperature, chip formation, workpiece surface morphology, workpiece surface roughness, etc. was studied. And the cutting process was simulated by finite element using Abaqus software to analyze the temperature field and strain field of cutting zone during the cutting process, the influence of the thermal effect of the electric pulse on the cutting performance of TC11 titanium alloy was revealed. The results showed that with the gradual increase of workpiece surface temperature, the plasticity of TC11 titanium alloy material was improved, the equivalent plastic strain of the cutting process was increased, the surface morphology of the workpiece became smooth, the surface roughness value was decreased, and the chip serrated degree was decreased. When the workpiece surface temperature was increased from 140°C to 180°C, the surface oxidation of the workpiece surface appeared, the hardness of the workpiece surface was enhanced, the surface morphology of the workpiece became rougher, the deformation coefficient and the separation degree of chip were reduced and enhanced, respectively. The thermal effect is as part of the electroplastic effect, the appropriate thermal effect can improve the plasticity of the workpiece surface material, the cutting performance of TC11 titanium alloy has a significant beneficial effect, but excessively high temperature leads to the workpiece surface oxidation and the hardness enhancement, worsening the cutting performance. Therefore, the thermal effect of electric pulse needs to be reasonably controlled in practical application to achieve the best cutting performance.

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引用本文

孙富建,李亚洲,廖君慧,杨志勇,李时春.电脉冲的热效应对TC11钛合金切削加工性能的影响[J].宇航材料工艺,2025,55(2):106-113.

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  • 收稿日期:2022-10-25
  • 最后修改日期:2022-11-17
  • 录用日期:2022-12-26
  • 在线发布日期: 2025-05-12
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《宇航材料工艺》2025年青年编委招募启事

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