3J40轴尖受压破坏过程及失效机理研究
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航天材料及工艺研究所,北京 100076

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TH133.2

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Study on the Deformation Process and Failure Mechanism of 3J40 Shaft Tine Under Compressing Load
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Aerospace Research Institute of Materials & Processing Technology, Beijing 100076

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    摘要:

    基于3J40轴尖与红刚玉平面接触受压开裂失效分析案例,对3J40轴尖受压破坏过程及机理进行了研究。通过体视显微镜、扫描电镜等手段对3J40轴尖开裂特征及断口形貌进行了观察,同时采用有限元分析手段对轴尖服役状态下的应力分布和破坏机理进行了分析。结果表明,3J40轴尖球形表面在红刚玉平面的压应力作用下被压平,形成Φ220 μm的平面区域,轴尖与红刚玉压紧后发生塑性变形,轴尖与平面接触边缘剪应力最大,成为开裂源区,发生剪切破坏;随后裂纹继续沿轴向扩展至轴尖腰部附近,扩展方向发生90°偏转,最终断裂。基于Hertz接触理论对上述接触问题进行了计算,结合有限元分析结果发现,高硬度3J40球头材料内部存在较大的剪应力和应变,因此在服役过程中容易发生剪切破坏,该结果对球头材料性能优化和结构设计均有重要意义。

    Abstract:

    3J40 alloy is a kind of high-strength, high-hardness, wear and corrosion-resistant alloy with high Cr and Al content used in precision instruments industry. This paper studies the deformation process and failure mechanism of 3J40 shaft tine under compressing load based on a failure analysis case in which 3J40 shaft tine and red corundum compress with each other. The crack and fracture morphology were investigated by stereoscopic microscope and scanning electron microscope (SEM). The stress distribution and failure mechanism were also analyzed for shaft tine serving state using finite element analysis. The results indicate that the spherical surface of 3J40 shaft tine was compressed to a plane under compressing load of red corundum surface, forming a Φ220 μm plain zone. The shaft tine fracture is ductile, and the shear stress peaks at the contacting rim of shaft tine and plane. Thereafter cracks form at the shear source and expand in axial direction and then turn around 90° at waist zone of the shaft tine. Theoretical estimation and finite element analysis were conducted based on Hertz contacting theory. The results show that large shear stress and strain exist in the 3J40 material which results in a shear failure mechanism. The results are significant for the performance optimization and structure design of shaft tine materials.

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袁建宇,褚洪杰,王影,逄锦程,谢国君.3J40轴尖受压破坏过程及失效机理研究[J].宇航材料工艺,2025,55(2):101-105.

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  • 收稿日期:2022-09-26
  • 最后修改日期:2022-12-28
  • 录用日期:2022-12-28
  • 在线发布日期: 2025-05-12
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《宇航材料工艺》2025年青年编委招募启事

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