铝合金氧化物夹杂超声波检测技术
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北京卫星制造厂有限公司,北京 100094

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TG115.28

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Ultrasonic Testing Technology of Aluminum Alloy Oxide Inclusions
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Beijing Spacecrafts, Beijing 100094

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    摘要:

    针对航天器用铝合金内部的氧化物夹杂缺陷的检测难题,开展了超声波检测技术试验研究,采用一种基于过盈配合和快速氧化原理的铝合金氧化物夹杂缺陷模拟方法进行了氧化物缺陷模拟,并对缺陷的微观组织和成分进行分析,分析结果验证了氧化物夹杂缺陷的制作有效性。测试结果表明机械C型扫描能够有效分辨Φ1.2 mm当量左右的夹杂缺陷,其直观性、耦合稳定性和重复性相较手动扫描,检测效果更优。该方法已应用于航天器铝合金产品氧化物夹杂检测,效果良好。

    Abstract:

    For the problem of detecting oxide inclusion defects in aluminum alloy for spacecraft, the experimental research on ultrasonic detection technology was carried out.An oxide inclusion defect simulation method of aluminum alloy based on interference fit and rapid oxidation principle was used to simulate oxide defects, and the microstructure and composition of defects were analyzed.Analysis results verify the fabrication effectiveness of oxide inclusion defects. Test results show that the mechanical C-scan can distinguish defects under Φ1.2 mm effectively. For inclusion defects of about 1.2 mm equivalent,the detection effect is better than manual scanning in terms of intuition, coupling stability and repeatability.The method has been applied to the detection of oxide inclusions in spacecraft aluminum alloy products with good results.

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周双锋,李大海,徐丽霞,高静,万蕾.铝合金氧化物夹杂超声波检测技术[J].宇航材料工艺,2021,51(Z1):87-91.

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  • 收稿日期:2021-09-07
  • 最后修改日期:2021-09-07
  • 录用日期:2021-09-07
  • 在线发布日期: 2021-09-29
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