某钛基复合材料骨架零件高效铣削技术
作者:
作者单位:

1.上海航天精密机械研究所,上海 201600;2.南京航空航天大学,南京 210016

中图分类号:

TG506.7


High-efficient Milling of A Kind Skeleton Part of Titaninum Matrix Composites
Author:
Affiliation:

1.Shanghai Spaceflight Precision Machinery Institute, Shanghai 201600;2.Nanjing University of Aeronautics and Astronautics, Nanjing 210016

  • 摘要
  • | |
  • 访问统计
  • |
  • 参考文献 [8]
  • |
  • 相似文献
  • | | |
  • 文章评论
    摘要:

    以某TiC颗粒TiB晶须混合增强钛基复合材料[(TiCp+TiBw)/TC4]骨架零件为研究对象,开展切削速度在60~200 m/min铣削性能研究,研究结果应用于骨架零件的加工进行验证。研究表明,切削速度是影响铣削温度的一个因素,切削速度在60~200 m/min内,铣削温度随切削速度的增加而增加;切削速度对铣削温度的影响比径向切宽的影响大;切削速度和径向切宽在试验范围内对表面质量的影响较小。通过试验优化得到的铣削参数,结合骨架零件的结构特点,确定了粗加工的铣削参数为V=39.25 m/min,fz=0.08 mm/z,ae=12 mm,ap=2 mm,精加工的铣削参数为V=62.8 m/min,fz=0.04 mm/z,ae=10 mm,ap=1 mm,加工后满足图纸要求,验证了优化方案合理可行。

    Abstract:

    The cutting performance comparison was carried out when milling in-suit TiBw/TiCp reinforced titanium matrix composites at the cutting speed of 60 to 200 m/min. The results are verified on the skeleton part of the same material. The results show that the cutting speed is a factor affecting the milling temperature. When the cutting speed is in the range of 60 to 200 m/min, the milling temperature of titanium matrix composites increases with cutting speed increasing. The influence of cutting speed on milling temperature is greater than that of radial cutting width, and the influence of cutting speed and radial cutting width on surface quality is small. Based on the optimized parameters and the structural of skeleton parts, the process parameters of skeleton parts are determined, the milling parameters of rough machining are V=39.25 m/min, fz=0.08 mm/z, ae=12 mm, ap=2 mm, and the milling parameters of finish machining are V=62.8 m/min, fz=0.04 mm/z, ae=10 mm, ap=1 mm. Finally, the machining process optimization is verified to be reasonable and flexible.

    参考文献
    [1] 张国定,赵昌正. 金属基复合材料[M]. 上海:上海交通大学出版社,1996:3-6.ZHANG Guoding,ZHAO Changzheng.Metal matrix composites[M]. Shanghai: Shanghai Jiaotong University Press,1996: 3-6
    [2] 胡宏楠,董明. 颗粒增强金属基复合材料切削加工工艺的新进展[J]. 金属材料与冶金工程,2009,37(1):3-7.HU Hongnan, DONG Ming. New development on cutting technology of particles enforcement metal matrix composites[J]. Metal Materials And Metallurgy Engineering, 2009,37(1): 3-7
    [3] 耿国盛. 钛合金高速铣削技术的基础研究[D]. 南京: 南京航空航天大学, 2006GENG Guosheng.Fundamental research on high speed milling of titanium alloys[D].Nanjing: Nanjing University of Aeronautics and Astronautics, 2006
    [4] 边卫亮.钛基复合材料切削加工性研究[D]. 南京: 南京航空航天大学, 2012BIAN Weiliang. Experimental study on turning of titanium matrix composites[D].Nanjing:Nanjing University of Aeronautics and Astronautics, 2012
    [5] 宦海祥. 颗粒增强钛基复合材料切削加工性研究[D]. 南京航空航天大学,2017HUAN Haixiang. Research on machinability of particle reinforced titanium matrix composites[D].Nanjing:Nanjing University of Aeronautics and Astronautics, 2017
    [6] 章宇,苏宏华,傅玉灿,等.刀具材料及其磨损对钛基复合材料车削温度的影响[J].航空制造技术,2014,10:94-97ZHANG Yu, SU Honghua, FU Yucan, et al. Influences of material tool and tool wear on cutting temperature of turning titanium matrix composites[J].Aeronautical Manufacturing Technology, 2014, 10: 94-97
    [7] LU J Q, LU W J, LIU Y, et al. Microstructure and tensile properties of in situ synthesized (TiB+TiC)/Ti-6Al-4V composites[J].Key Engineering Materials,2007,351(351): 201-207.
    [8] OTA M,OKIDA J,T HARADAet al.High speed cutting of titanium alloy with PCD tools[J]. Key Engineering Materials, 2009, 389-390: 157-162.
    相似文献
    引证文献
    网友评论
    网友评论
    分享到微博
    发 布
引用本文

梁星慧,杨叶,宋健,苏宏华,蹇悦.某钛基复合材料骨架零件高效铣削技术[J].宇航材料工艺,2021,51(Z1):70-75.

复制
相关视频

分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2021-08-12
  • 最后修改日期:2021-09-01
  • 录用日期:2021-08-26
  • 在线发布日期: 2021-09-29
文章二维码