GH4061合金涡轮球壳模锻成形工艺及微观组织分析
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西安航天发动机有限公司,西安 710100

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TG316.3

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Die Forging Process and Microstructure Analysis of GH4061 Alloy Turbine Spherical Shell
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Xi’an Space Engine Company Limited,Xi’an 710100

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    摘要:

    涡轮球壳作为液体火箭发动机的关键件,影响着火箭发射的成败。而采用传统自由锻工艺生产的涡轮球壳性能一直无法满足设计要求,基于此本文提出采用模锻工艺进行涡轮球壳成形,通过对GH4061微观组织及涡轮球壳成形过程仿真模拟,系统地研究了GH4061合金最佳成形温度及临界变形量参数规律和涡轮球壳成形过程的应变分布特点。结果表明:GH4061合金最佳成形温度为1 000 ℃,最佳变形量为20%~40%。涡轮球壳采用挤压模锻工艺生产,坯料在模具中充填完整,不存在缺肉、夹杂、裂纹等缺陷,端面平正,飞边分布均匀,各尺寸及性能满足锻件要求。成形过程中变形量最小的位置在涡轮球壳下端面,晶粒尺寸ASTM 5~6级。

    Abstract:

    Turbine spherical shell is a key component of liquid rocket launching power,which affects the success or failure of rocket launch.However,the performance of the turbine spherical shell produced by the traditional free forging process has not been able to meet the design requirements.Based on the use of die forging process to form the turbine spherical shell in this paper, by simulating the microstructure of GH4061 and the forming process of the turbine spherical shell,the optimal forming temperature and critical deformation parameter law of GH4061 alloy, the forming process of the turbine spherical shell and strain distribution characteristics are systematically studied.The results show that the optimal forming temperature of GH4061 alloy is 1 000 ℃,and the optimal deformation is 20% to 40%. the turbine spherical shell is produced by die forging process.The blank is completely filled in the die without defects,the end face is flat,the flash is exenly distributed,and the size and performance meet the requirements of forgings.The position with the least amount of deformation during the forming process is on the lower end surface of the turbine shell,and the grain size is ASTM 5 to 6.

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苗金武,于泓权,李元,许方山,张静. GH4061合金涡轮球壳模锻成形工艺及微观组织分析[J].宇航材料工艺,2021,51(Z1):52-59.

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  • 收稿日期:2021-08-09
  • 最后修改日期:2021-09-22
  • 录用日期:2021-08-26
  • 在线发布日期: 2021-09-29
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