薄壁曲面复合材料层合板成型工艺参数与形面精度影响规律
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1.航天材料及工艺研究所,北京 100076;2.中国科学院西安光学精密机械研究所,西安 710068

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TB332

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Influence of Molding Process Parameters on the Surface Accuracy of Thin-Walled Curved Composite Laminates
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1.Aerospace Research Institute of Materials & Processing Technology, Beijing 100076;2.Xi’an Institute of Optics & Precision Mechanics, Chinese Academy of Sciences,Xi’an 710068

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    摘要:

    为了得到高形面精度复合材料层合板适用的成型工艺控制方法,本文针对典型的Φ500 mm直径曲面球冠结构复合材料层合板,设计了6组不同工艺参数的成型对比实验,分析出边缘效应、铺放方式、固化温度等参数对层合板固化变形量的影响规律。研究表明,增加碳纤维模量和降低预浸料单层厚度可提高层合板形面精度;层合板铺放尺寸超过直径的5%可降低边缘效应的影响;自动铺丝技术铺放质量一致性高,手工铺层可以制造出高形面精度的层合板,但相对发生概率低;降低层合板固化温度和降温速率能够有效地提高层合板的形面精度。实验结论对复合材料高精度成型具有一定的指导意义。

    Abstract:

    In order to obtain the suitable forming process control method for composite laminates with high surface accuracy, this paper aim at typical diameter of Φ500 mm curved composite laminates, six groups of molding comparative experiments with different process parameters were designed, and the effects of edge effect, laying method, curing temperature and other parameters on the curing deformation of laminates were analyzed. The results show that increasing carbon fiber modulus and reducing lamina thicknesses of prepreg can improve the surface accuracy of composite laminates. The size of placed prepreg over 5% of diameter can reduce the influence of the edge effect. Automatic fiber placement has high consistency of laying quality, while composite laminates of high surface accuracy can be manufactured by manual layup, but the probability is smaller. Reducing curing temperature and cooling rate of composites can raise the surface precision of composite laminates. The experimental results have a certain guiding significance for high-precision molding of composite materials.

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杨智勇,解永杰,张建宝,尚呈元,林娜.薄壁曲面复合材料层合板成型工艺参数与形面精度影响规律[J].宇航材料工艺,2021,51(6):49-53.

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  • 收稿日期:2020-08-29
  • 最后修改日期:2020-11-09
  • 录用日期:2020-11-10
  • 在线发布日期: 2022-01-13
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