贮箱长筒段搅拌摩擦焊纵缝相控阵超声在位自动检测技术
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作者:
作者单位:

上海航天精密机械研究所,上海 201600

作者简介:

张家豪(1996年-),男,硕士,工程师,主要从事超声无损检测及评价等方面的研究。Email:CASC_UT9527@163.com

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中图分类号:

TG115.28+5

基金项目:


Ultrasonic In-situ Automatic Testing Technology for Longitudinal Seam of Friction Stir Welding in Long Tube Section of Tank
Author:
Affiliation:

Shanghai Spaceflight Precision Machinery Institute, Shanghai 201600

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    摘要:

    针对新型运载火箭长筒段纵缝相控阵超声检测存在的效率低、一致性差、结果追溯难、存在登高作业安全风险等问题,本文选取长筒段为应用对象,开展贮箱长筒段搅拌摩擦焊纵缝相控阵超声在位自动检测技术研究,通过自动检测系统设计研制和自动检测试验验证。结果表明:检测系统突破了在位自动检测技术,满足覆盖0~7.5 m高度筒段纵缝双探头同步在位自动扫查,灵敏度达到Φ0.4 mm当量孔,实现了长筒段纵缝内部质量的高效、安全、精确检测。

    Abstract:

    In view of the problems of low efficiency,poor consistency,difficult result tracing and safety risk of climbing operation in the phased array ultrasonic detection of the long tube section of the new launch vehicle,the long tube section is selected as the application object in this paper.the research on ultrasonic in-situ automatic detection technology of longitudinal seam in friction stir welding of long tube section of tank is carried out,which is verified by the design and development of automatic detection system and automatic test.The results show that the detection system breaks through the on-site automatic detection technology,and satisfies the synchronous automatic scanning of the longitudinal seam of the cylinder section with a height of 0 to 7.5 m,and the sensitivity reaches Φ 0.4 mm equivalent hole,which realizes the efficient,safe and accurate detection of the internal quality of the longitudinal seam of the long tube section.

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引用本文

张家豪,颜江涛,黄瑶,郭政亚,郑雪鹏,危荃,陈杰.贮箱长筒段搅拌摩擦焊纵缝相控阵超声在位自动检测技术[J].宇航材料工艺,2025,55(S1):106-112.

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历史
  • 收稿日期:2025-05-21
  • 最后修改日期:2025-06-17
  • 录用日期:2025-05-27
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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