复杂结构铸件的射线数字成像检测系统研制与工业应用
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1.上海航天精密机械研究所,上海 201600;2.贵州梅岭电源有限公司,遵义 563003;3.新江科技(江苏)有限公司,南通 226100

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TG115.28

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Development and Industrial Application of X-ray Digital Imaging Testing System for Complex Structural Castings
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1.Shanghai Spaceflight Precision Machinery Research Institute,Shanghai 201600;2.GuiZhou Meiling Power Sources Co.,Ltd.,Zunyi 563003;3.Xinjiang Technology (Jiangsu) Co.,Ltd.,Nantong 226100

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    摘要:

    为了解决结构形状复杂、厚度变化大的某大体积异形镁合金铸件射线照相检测工艺存在的检测效率低、检测质量管控难等问题,本文通过采用平面阵列探测器、小焦点固定式X射线机、多自由度C形机械系统、回转检测平台、自动上下料系统等设计,研发了一套自动射线数字成像检测系统,并进行了检测试验验证。结果表明,采用射线数字成像检测工艺和研制的检测系统可以保证检测图像质量满足国家标准规定的要求,能够精确检测出产品内部质量缺陷,大幅度提升检测效率,实现了某型号大体积复杂结构铸件的批量化快速自动射线数字成像检测。该检测方法和检测系统能有效提升产品的检测能力,为解决复杂结构铸件射线检测难题提供了可行性参考。

    Abstract:

    In order to solve the problems of low testing efficiency and challenging quality control in the radiography testing process of a large-volume magnesium alloy casting with complex structure and large thickness variation,a set of automatic radiography digital imaging testing system was developed by using the design of planar array detector,small focus fixed X-ray machine,multi-degree-of-freedom C-shaped mechanical system,rotary testing platform,automatic loading and unloading system,etc.,and the detection test verification was carried out.The results show that the adopted radiography digital imaging testing process and the developed testing system can ensure that the quality of the detection image meets the requirements of the national standard,It can accurately detect the internal quality defects of the products,significantly improve the testing efficiency,and achieve the rapid and automatic radiography digital imaging batch testing of a certain type of large-volume complex structure casting.The testing method and system can effectively enhance the testing capability of products and provide a feasible reference for solving the radiography testing problems of complex structural castings.

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吴振成,章林强,高显亮,周鹏飞,夏海宁,沈健,陈勤,范晨洁.复杂结构铸件的射线数字成像检测系统研制与工业应用[J].宇航材料工艺,2025,55(S1):113-119.

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历史
  • 收稿日期:2025-05-20
  • 最后修改日期:2025-06-14
  • 录用日期:2025-06-10
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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