微坑阵列调控TA2/PEEK/CF层板热残余应力的机理与优化研究
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南京航空航天大学材料科学与技术学院,南京 211106

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TG4;TG3

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国家自然科学基金(52175329,52203140)


Mechanism and Optimization Study of Micro-pit Array Regulation of Thermal Residual Stress in TA2/PEEK/CF Laminates
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College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics,Nanjing 211106

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    摘要:

    针对TA2/PEEK/CF层板在层间构筑微坑阵列后热残余应力的分布规律展开研究,通过热释放实验与有限元模拟相结合的方法,系统分析了微坑深度、直径及圆心距对弯曲成形前后不同区域热应力的影响机制。结果表明:弯曲前层板的热残余应力随微坑深度增加呈现先减小后增大的趋势,微坑圆心距减小可显著降低热应力,而微坑直径的影响较小。热应力主要源于材料热膨胀系数差异,且对层板厚度方向变化更为敏感。弯曲后塑性变形区域的热残余应力随微坑圆心距减小而增大,微坑深度与直径的影响相近。微坑结构虽提高成形精度,但塑性变形量的增加导致局部热应力升高。弹性变形区域的热残余应力随微坑圆心距减小而显著降低,微坑直径的影响更为突出,而微坑深度的增加则呈现先缓解后加剧的规律。最佳微坑参数(深度为60 μm、直径为550 μm、圆心距为730 μm)可有效降低弯曲前各层及弯曲后弹性变形区域的热残余应力,但塑性变形区域的金属层热应力有所上升。研究揭示了微坑结构通过调控应力分布与塑性变形行为对层板热残余应力的双重作用,为优化层板制备工艺及微坑参数设计提供了理论依据。

    Abstract:

    This study investigates the thermal residual stress distribution in TA2/PEEK/CF laminates with interlayer micro-pit arrays through thermal release experiments and finite element simulations.The effects of micro-pit depth,diameter,and center distance on thermal stresses in different regions before and after bending forming are systematically analyzed.Key findings include:For unbent laminates, thermal stress initially decreases and then increases with micro-pit depth,while reducing center distance significantly lowers stress.The diameter shows minimal influence,as thermal stress is dominated by thickness-direction changes caused by thermal expansion mismatch.Post-bending,thermal stress in plastic deformation zones increases with reduced center distance,with comparable impacts from depth and diameter.Micro-pits enhance forming accuracy but elevate localized stress due to increased plastic deformation.In elastic deformation zones,thermal stress decreases notably with smaller center distance,while diameter exerts a stronger influence than depth.Stress relief first improves and then deteriorates with deeper pits.Optimized micro-pit parameters (depth 60 μm, diameter 550 μm,center distance 730 μm) effectively mitigate thermal stress in pre-bending layers and post-bending elastic zones,albeit with increased stress in metal layers of plastic zones.The study reveals the dual role of micro-pits in regulating stress distribution and plastic deformation behavior,offering practical insights for optimizing laminate fabrication and micro-pit design.

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于航,章俊,齐浩达,余珍稀,张浩然,潘蕾.微坑阵列调控TA2/PEEK/CF层板热残余应力的机理与优化研究[J].宇航材料工艺,2025,55(S1):59-72.

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  • 收稿日期:2025-05-19
  • 最后修改日期:2025-06-14
  • 录用日期:2025-05-30
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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