喷墨打印技术制造电磁超材料过程界面行为研究
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中国航天科技创新研究院,北京 100088

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国家自然科学基金(52402061)


Interfacial Bonding Performance During Metamaterials Preparation by Inkjet Printing Process
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China Academy of Aerospace Science and Innovation,Beijing 100088

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    摘要:

    针对喷墨打印技术制造电磁超材料过程中导电层与介电层界面难以控制的问题,通过改变介电材料基底打印温度(80、100、120 ℃)及导电层厚度(5、10、15、20 μm)等喷墨打印工艺参数,测试表征界面形貌、界面结合力、导电层电导性,以此来研究导电层与介电层界面行为的影响规律。结果表明:导电层-介电层的界面行为受到介电材料基底打印温度与导电层厚度多重因素的影响。介电材料基底打印温度持续升高会导致导电层电导性持续改善,但也会引起界面结合力先增强后减弱,这主要是由于过高温度会导致界面应力以及过度固化,因此当介电材料基底打印为100 ℃时能提供最优异的界面结合行为。导电层厚度的增加可导致导电性的持续增强,但整体上却引起界面结合力的减弱。当介电材料基底打印温度为100 ℃时,最优导电层厚度为15 μm,结合力分级为1级,电阻率为3.27 mΩ·cm。

    Abstract:

    In order to solve the problem that it is difficult to control the interface between conductive layer and dielectric layer in the process of manufacturing electromagnetic metamaterials by inkjet printing technology,by changing the printing temperature of dielectric material substrate (80,100,120 ℃) and the thickness of conductive layer (5,10,15,20 μm),the interface morphology,interface bonding force and conductivity of conductive layer were tested and characterized,so as to study the influence of interface behavior between conductive layer and dielectric layer. The results show that the interface behavior between the conductive layer and the dielectric layer is affected by multiple factors such as the substrate printing temperature and the thickness of the conductive layer.The continuous increase of the printing temperature of the dielectric substrate will lead to the continuous improvement of the conductivity of the conductive layer, but it will also cause the interfacial bonding force to increase at first and then decrease,mainly because too high temperature will lead to interfacial stress and excessive solidification.Therefore,it can provide the best interfacial bonding behavior when the dielectric substrate is printed at 100 ℃.The increase of the thickness of the conductive layer can lead to the continuous enhancement of electrical conductivity,but on the whole,it leads to the weakening of the interfacial adhesion.When the printing temperature of the dielectric substrate is 100 ℃,the optimal thickness of the conductive layer is 15 μm, the bonding force is classified as grade 1,and the resistivity is 3.27 mΩ·cm.

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王伟华,陆宽,李梦竹,迟百宏,李秉洋,王鹏飞.喷墨打印技术制造电磁超材料过程界面行为研究[J].宇航材料工艺,2025,55(S1):83-86.

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  • 收稿日期:2025-05-09
  • 最后修改日期:2025-06-15
  • 录用日期:2025-05-22
  • 在线发布日期: 2025-07-03
  • 出版日期: 2025-06-30
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