高强韧稀土镁合金筋板类构件等温精锻工艺
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哈尔滨工业大学材料学院

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Isothermal Precision Forging Process of Mg-RE Alloy Component WithHigh-Rib and Thin-Web
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    摘要:

    主要研究高强韧稀土镁合金筋板类构件等温精锻工艺及随后的锻件微观组织与性能的控制。通
    过Deform 软件对典型筋板类构件的等温精锻工艺进行模拟研究,通过分析等温精锻工艺过程中金属材料的流
    动趋势及可能出现的问题,提出相应的解决方案,在随后的实验过程中,成功成形出具有高筋薄腹板的典型筋
    板类锻件。研究结果表明:筋板类构件等温精锻过程中在两个侧筋相交的位置充填最为困难,利用有限元方法
    对坯料尺寸进行优化设计,有效地改善了金属在复杂模具型腔内的充填能力,并降低了等温成形载荷,成形出
    表面质量良好的稀土镁合金精锻件。通过200℃时效63 h 后,高强韧稀土镁合金筋板类构件的强度达到峰值,
    其峰值抗拉、屈服强度和延伸率分别为371、243 MPa 和4. 07%。β′相和长周期相在基体上的弥散分布是锻件
    获得较高强度的主要原因。锻件断口在未时效处理状态下主要为韧性断裂,而随着时效过程的进行,断裂方式
    逐渐转变为准解理断裂。

    Abstract:

    The isothermal precision forging process and microstructure evolution of Mg-RE component with highrib
    and thin-web are studied in the article. The deform software was used to simulate the isothermal precision forging
    process and some problems arises during the forging process were proposed. Some methods are also proposed according
    to the results of simulation and the forgings with high-rib and thin-web were formed successfully. The results show that
    the intersected lateral ribs are difficult to fill during isothermal precision forging process. The dimension of billet is optimized
    according to the simulation analysis by deform software, which reduces the load of forging process and the Mg
    -RE component with high quality is formed successfully in the combined female dies. The optimal ageing parameter,
    200℃,63 h, is obtained,corresponding to peak ultimate tensile strength,tensile yield strength and elongation of the
    Mg-RE component of 371 MPa,243 MPa and 4. 07%,respectively. The strengthening β′ phase and long period stacking
    ordered phase mainly contribute to the high strength of the component. The fracture modes are changed during
    forging process and ageing process, i. e. ductile fracture in the forged component and cleavage fracture in the aged
    component

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韩修柱.高强韧稀土镁合金筋板类构件等温精锻工艺[J].宇航材料工艺,2013,43(3).

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  • 在线发布日期: 2016-11-28
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