铝锂合金曲面件超低温成形工艺
作者:
作者单位:

1.大连理工大学机械工程学院,大连市 11602;2.北京卫星制造厂有限公司,北京市 100090

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TG394

基金项目:

国家重点研发计划项目(2019YFA0708804);中央高校基本科研业务费专项资金资助(DUT20ZD101)


Process of Cryo-forming for Al-Li Alloy Curved-shaped Components
Author:
Affiliation:

1.School of Mechanical Engineering, Dalian University of Technology, Dalian 116024;2.Beijing Satellite Manufacturing Factory, Beijing 100090

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    摘要:

    针对铝锂合金室温成形性差和热成形性能弱化的难题,利用发现的超低温下伸长率与硬化指数同时提高的双增效应,提出铝锂合金曲面件超低温成形新工艺。通过2195铝锂合金板材在不同温度和热处理状态下的超低温变形行为研究,确定发生双增效应的临界温度为低于-140 ℃,伸长率可提高至40%以上、硬化指数达到0.44;利用建立的超低温成形工艺实验装置,首次试制出直径200 mm的2195铝锂合金球底曲面件,深径比达到0.55、成形极限提高104%;阐明超低温成形试件壁厚分布规律与回弹规律,最大减薄率为10.3%。

    Abstract:

    To solve the problems of poor formability at room temperature and weakening property at elevated temperature, a new process of cryogenic forming was proposed to form Al-Li alloy curved-shaped compoent, based on the double increase of elongation and work hardening at cryogenic temperature. The deformation behavior of 2195 Al Li alloy sheet at different cryogenic temperatures and heat treatment states was studied. The critical temperature of double hardening was determined to be lower than -140 ℃. The elongation could be increased to more than 40% and the hardening index could reach 0.44. The cryo-forming device was established. The 2195 aluminum lithium alloy spherical bottom with a diameter of 200 mm was formed for the first time. The ratio of depth to diameter reached 0.55, the forming limit was increased by 104%. Finally, the corresponding thickness and springback distributions were clarified, the maximum thinning rate is 10.3%.

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凡晓波,洪吉庆,赖小明,许爱军,苑世剑.铝锂合金曲面件超低温成形工艺[J].宇航材料工艺,2021,51(4):126-130.

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历史
  • 收稿日期:2021-06-01
  • 最后修改日期:2021-08-04
  • 录用日期:2021-07-26
  • 在线发布日期: 2021-08-25
  • 出版日期: 2021-08-30
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