带螺旋内筋薄壁筒形件旋压变形特征
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1.西北工业大学材料学院,西安 710072;2.北京宇航系统工程研究所,北京 100076;3.四川航天长征装备制造有限公司,成都 610100

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TG306

基金项目:

国家重点研发计划资助项目(2020YFA0711100);国家杰出青年科学基金资助项目(51625505);国家科技重大专项资助项目(J2019-Ⅶ-0014-0154);国家自然科学基金资助项目(51875467)


Deformation Mechanism in Flow Forming of Thin-walled Tube With Helical Grid-stiffened Ribs
Author:
Affiliation:

1.School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072;2.Beijing Aerospace System Engineering Research Institute, Beijing 100076;3.Sichuan Aerospace Changzheng Equipment Manufacturing Co.Ltd., Chengdu 610100

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    摘要:

    采用有限元模拟和实验结合的方法,研究了带螺旋内筋薄壁筒形件旋压变形特征。首先建立带螺旋内筋薄壁筒形件旋压有限元模型,并通过实验验证模型的可靠性。然后基于有限元模拟结果,分析旋轮作用下不同区域的应力特征及成形工件不同区域的应变特征。结果表明:筒壁区材料在旋轮作用下受三向压应力,内筋处外层材料受三向压应力,内层材料径向受压应力,切向和轴向受拉应力;成形后工件具有明显的不均匀变形特征,外层材料应变大于内层材料应变,筒壁区材料应变大于内筋处材料应变;筒壁区材料的应变特征为径向压缩应变,切向和轴向为拉伸应变,而内筋区的应变特征主要为外层材料的径向压缩应变和内层材料的径向拉伸应变。

    Abstract:

    Deformation mechanism in flow forming of thin-walled tube with helical grid-stiffened ribs was studied based on the combination of numerical simulation and experimental method. The finite element(FE) model for flow forming of thin-walled tube with helical grid-stiffened ribs was first established and verified by flow forming experiment. Then, the stress distribution when the roller rotates at different regions and strain distribution of formed tube were analyzed based on the developed FE model. The results show that the material in cylinder wall region is under three-dimensional compressive stress state. The material in outer surface of rib region is also under three-dimensional compressive stress state, while the material in inner surface of rib region is under compressive stress in the radial direction and tensile stress in the tangential and axial directions. The spun tube is characterized by non-uniform deformation. The plastic strain in outer surface is larger than that in inner surface, and plastic strain in cylinder wall region is larger than that in rib region. Moreover, the strain characteristics in cylinder wall region are compression in the radial direction and tension in the tangential and axial directions. While, the strain characteristics in rib region are radial compression in the outer surface and radial tension in the inner surface.

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吕伟,詹梅,王鹏,马飞,高鹏飞.带螺旋内筋薄壁筒形件旋压变形特征[J].宇航材料工艺,2021,51(4):104-108.

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历史
  • 收稿日期:2021-05-11
  • 最后修改日期:2021-08-04
  • 录用日期:2021-07-16
  • 在线发布日期: 2021-08-25
  • 出版日期: 2021-08-30
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