基于遗传算法与神经网络微电阻点焊工艺参数优化
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TG406

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南京航空航天大学研究生创新基地(实验室)开放基金(kfjj20160501)


Optimization of Micro Resistance Spot Welding Process Parameters Based on Genetic Algorithm and Neural Network
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    摘要:

    微电阻点焊工艺参数的设置对焊点力学性能有着至关重要的作用,通过正交试验极差分析研究了工艺参数对0.05 mm厚TC1箔材焊点剪切力和剥离力的影响程度。通过赋予剪切力和剥离力相应的权值将双优化目标转化为单一的混合优化目标,结合神经网络与遗传算法,对工艺参数进行了优化,建立了基于BP神经网络的焊点力学性能预测模型。结果表明预测模型的误差小于4%,预测模型具有较高的精度和预测能力,可以准确地预测焊点的力学性能。同时通过gatool工具箱对各项工艺参数进行了优化,获得焊接参数的最优组合:焊接电流800 A、电极压力8.89 N、爬坡时间1.608 ms、焊接时间8 ms,混合优化目标为55.73 N。通过与正交试验优化结果对比,遗传算法寻优可以获得更好的综合力学性能。

    Abstract:

    The setting of micro resistance spot welding parameters plays an important role in the shear force and peel force, through the range analysis of orthogonal test and the influence of process parameters on the shear force and peel force of thickness of 0.05 mm foil TC1 resistance spot welding was investigetal. By giving the corresponding values of shear force and peeling force, the bi-objective optimization is transformed into a single hybrid objective optimization, BP neural network and genetic algorithm are combined to optimize the process parameters. A prediction model of the mechanical properties of solder joints based on BP neural network is established.The prediction results show that the error is less than 4%, indicating that the network model has higher prediction accuracy and ability.It can predict the mechanical properties of solder joints accurately. At the same time, with the global optimization ability of genetic algorithm, the parameters of spot welding are optimized, and the optimum combination of welding parameters is obtained:welding current 800 A, electrode pressure 8.89 N, ramping time 1.608 ms, welding time 8 ms, hybrid target force value 55.73 N. By comparing the results of orthogonal test, genetic algorithm optimization can get better comprehensive mechanical performance.

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高星鹏,陈峰,王宇盛,黄翔,童国权.基于遗传算法与神经网络微电阻点焊工艺参数优化[J].宇航材料工艺,2018,48(3):33-37.

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  • 收稿日期:2017-08-07
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  • 在线发布日期: 2018-06-04
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第十一届航天复合材料成形与加工工艺技术中心交流会 征文通知

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